Abstract

Generally, industry includes various sectors like manufacturing, energy, materials & mining, and transportation. Industry consumes about one half of the world's total delivered energy, and manufacturing is one of the energy-intensive industrial sectors. With the rising energy price, the energy cost is becoming a controllable expenditure in manufacturing. In this paper, a generic method has been proposed to minimize the energy cost and improve the energy efficiency of manufacturing unit processes. Finite state machines have been used to build the transitional state-based energy model of a single machine. A mixed-integer linear programming mathematical model has been formulated for energy-cost-aware job order scheduling on a single machine. A generic algorithm has been implemented to search for an energy-cost-effective schedule at volatile energy prices with the constraint of due dates. As a result, plant managers can have an energy-cost-effective job order schedule which is associated with machine energy states along time, and can also get time-indexed energy simulation of the schedule. In comparison to most of the static scheduling approaches, stochasticity has been further handled through a cyclic interaction between the scheduler and the energy model, which facilitates to investigate how stochasticity on a shop floor affects the performance of energy-cost-aware scheduling. Empirical data have been used in the case study, including the power measured from a grinding machine, and the real-time pricing and time-of-use pricing tariffs. The proposed method has been demonstrated to be both energy-efficient and energy-cost-efficient even at the presence of stochasticity. As a joint effort of energy efficiency and demand response within demand side management, this method shows its effectiveness for contributing to the reduction of greenhouse gas emissions during peak periods, and for leading to energy-efficient, demand-responsive, and cost-effective manufacturing processes.

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.