Abstract

In this work, a new generalised quadratic yield function for plane stress analysis that is able to describe the plastic anisotropy of metals and also the asymmetric behaviour in tension-compression typical of the Hexagonal Closed-Pack (HCP) materials, is developed. The new yield function has a quadratic form in the stress tensor and it simultaneously predicts the r-values and directional flow stresses, which is shown to agree very well with experimental results. It also accurately describes the biaxial symmetric stress state which is fundamental for the accurate modelling of aluminium alloys. The new quadratic yield function represents the non-symmetric biaxial stress state by performing a linear interpolation from pure uniaxial loading to a biaxial symmetric stress state. The main advantages of this new yield function is that it can be used for the modelling of metals with any crystallographic structure (BCC, FCC or HCP), it only has five anisotropic coefficients and also that it is a simple quadratic yield criterion that is able to accurately reproduce the plastic anisotropy of metals whilst using an associated flow rule.

Highlights

  • Material modelling is very important for the development of new metal alloys and for the simulation of manufacturing processes

  • It is postulated that the stress tensor changes in a linear manner between symmetric biaxial stress state and unaxial stress state, it is included in the new quadratic yield function in an interpolatory manner;. Due to this new quadratic yield function, it is possible to simultaneous predict r-values and directional flow stress from the use of an associated flow rule; The main objective of this research work is to develop the yield function for plane stress analysis as general as possible so that it can work with associated flow rules for the modelling of planar anisotropy for both Face-Cubic-Centred metals (FCC) and Hexagonal Closed-Pack (HCP) materials and that it is able to describe the asymmetric behaviour in tension-compression typical of HCP materials

  • A new generalised quadratic yield function was developed for the description of planar plastic anisotropy in metallic alloys

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Summary

Introduction

Material modelling is very important for the development of new metal alloys and for the simulation of manufacturing processes. It follows to say that it must be possible to simultaneously match the r-values and directional flow stresses for any stress state, as for example under planar anisotropy assumption This generalised yield function must be able to accurately predict the anomalous aluminium behaviour [16] and the symmetric biaxial stress state. Due to this new quadratic yield function, it is possible to simultaneous predict r-values and directional flow stress from the use of an associated flow rule; The main objective of this research work is to develop the yield function for plane stress analysis as general as possible so that it can work with associated flow rules for the modelling of planar anisotropy for both FCC and HCP materials and that it is able to describe the asymmetric behaviour in tension-compression typical of HCP materials

Model formulation
Incorporation of the biaxial symmetric flow stress
Iso-Shear contours for the yield locus
Knot vector
Return mapping procedure
Validations and discussion
Cup drawing for earing prediction
Iso-error maps
Concluding remarks
Full Text
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