A general model for machinable features and its application to machinability evaluation of mechanical parts

Abstract

This paper is intended to reveal the rationale in the machinability evaluation and to present an effective, systematic approach to the assessment of the machined parts in the early stage of design. By examining the inherent shaping mechanism of machining processes, a geometric feature model, termed ‘machining volume’, resulting from the cutter's movement that mimics the cutter's real motion trajectory in machining, is proposed with which a set of feature derivatives can be affiliated. The geometric and topological patterns of machining volume permit to capture and convey machinability constraints on a part shape, leading to a new, simple machinability evaluation method centered on machining volume. This method is dedicated to two kinds of inspection on the geometry of a part in design: one is to search for unmachinable surfaces that are beyond the capability of machining processes, and the other to detect machining interference between a cutter and a part. It shows a more useful means to characterize machinable features that result in the machinability evaluation with ease and efficiency.