A fuzzy mid-term single-fab production planning model

Abstract

Production planning is a complicated task for a semiconductor fabrication plant because of the uncertainties in demand, product prices, cycle times, and product yields. Traditionally, mid-term production planning for a semiconductor fabrication plant is handled with MRP systems or optimized by solving LP or FLP problems. In this study, the philosophy of prioritizing demand classes with higher certainties as proposed by Leachman (1993) is applied to the FLP model of Chen and Wang (1998), and a new FLP model for planning the mid-term production of single wafer fabrication plant is constructed. Parameters in this model are given in the form of trapezoidal fuzzy numbers. Fuzzy comparison is adopted in dealing with the fuzzy objective function and expanding inequalities. The outputs are projected using Chen and Wang's fuzzy dynamic production function. The uncertain demand is classified and satisfied with four successively optimized FLP submodels according to their ascending uncertainties. Chen and Wang's example is adopted to demonstrate the proposed methodology and to make some comparisons. By moving more capacity to demand classes with higher certainties that are usually nearer and have larger discounted revenues, the proposed methodology achieves a higher value of the discounted cash flows than the two referenced models.