A fusion CNN driven by images and vibration signals for fault diagnosis of gearbox

Abstract

Abstract Gearbox diagnosis is critical for avoiding catastrophic failure and minimizing financial damages. Aiming at the problem that the vibration-based fault diagnosis methods cannot effectively identify the non-structural failure mode and the diagnosis model based on the infrared thermal image is not robust enough, a fusion fault diagnosis method for gearboxes using vibration signals and infrared images is proposed. By fusing these two kinds of heterogeneous data, the proposed method can identify both structural and unstructured health states while maintaining high robustness. In addition, CNN has powerful image processing capabilities, which can directly process two-dimensional infrared images and achieve high accuracy. Finally, a gearbox experiment is carried out to test the performance of our method. The results suggest that the proposed fusion CNN can obtain the highest accuracy compared with some methods based on single signals, shallow learning methods SVM and deep unsupervised learning methods SAE.