Abstract

When materials are processed in the form of sheets that are stretched, cooling is often required. Coolants have been developed to maximize the rate of heat transfer away from the sheet, including by adding nanoparticles and microorganisms to control the physical properties of the fluid. Such coolants perform well, but the interaction between them and the sheet is not yet fully understood. Most of the articles found in the literature have used similarity models to solve the set of governing equations. In this method, the governing equations can be mapped into a set of 1-D equations and solved easily. However, care should be taken when using this method as the validity of this method is ensured only in the fully developed region, far away enough from the extrusion slit. The present study, therefore, aims to explore the reliability of a similarity model by comparing it with a full computational fluid dynamics (CFD) approach. In this work, the boundary layer flow of a nanoliquid comprising gyrotactic microorganisms in both the developed and undeveloped regions of a stretching sheet is studied using computational fluid dynamics with the finite difference approach, implemented using FORTRAN. The results of the CFD method are compared against the similarity analysis results for the length of the developed and undeveloped regions. This study, for the first time, distinguishes between the undeveloped and fully developed regions and finds the region in which the similarity analysis is valid. The numerical results show that the critical Reynolds numbers for the boundary layers of the concentration of the nano-additives and of density of the microorganisms are equal. To achieve an agreement between the CFD and the similarity model within 5%, the Grashof number for the hydrodynamic boundary layer must be <4 × 104. Increasing the bioconvection Rayleigh number leads to a decrease in the skin friction coefficient. The length of the region in which the microorganism’s density is not fully developed remains approximately constant for 103 < Gr < 105. Nonetheless, this length reduces significantly when the Grashof number increases from 105 to 106. The reduced Nusselt number, Nur, increases when the density difference of the microorganisms increases.

Highlights

  • The large number of applications of stretching sheets in different industrial processes has motivated many researchers to focus on different physical phenomena related to such sheets

  • A simple schematic view of the problem with applicable boundary conditions shows a sheet linearly stretched along the x-axis (Figure 1, where u and v are the components of velocity in the x- and y-direction, respectively; T is temperature, c is the concentration of nanoparticles and can take values between 0 and 1, n is the concentration of microorganisms, the subscript w refers to the surface of the sheet, and the subscript ∞ refers to the quantities far from the sheet)

  • To distinguish between the developed and the underdeveloped regions, the computational fluid dynamics results were compared with the results of a similarity analysis

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Summary

Introduction

The large number of applications of stretching sheets in different industrial processes has motivated many researchers to focus on different physical phenomena related to such sheets. Several industrial and engineering implementations involve the cooling of metal sheets [1], paper and glass production [2,3], polymer processing [4], and the production of plastic sheets [5]. In such processes, the heat transfer rate between the stretching sheet and the working fluid plays a vital role in the quality of the manufactured products. Another approach could be altering the properties of the coolant fluid using single or hybrid nanoparticles, nano-encapsulated phase change materials, or by imposing magnetic (or electric) fields to magnetically (or electrically) conducting fluids [12,13,14,15,16]

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