Abstract
With free surface flow problems the position of the free front at a particular time step needs to be predicted. When simulating the flow of hot molten polymer in injection moulds this position is essential for the prediction of the position of the weld lines on the final product. Weld lines are important in that they indicate positions of diminished strength and spoil the aesthetics of the product. A code using a finite volume approach on the thin gap Hele–Shaw flow equations to simulate the filling stage of the injection moulding process has been developed which requires a suitable algorithm for the free-front tracking. The Volume of Fluid (VOF) method was implemented in this study for the tracking of the free front. The discretization and various formulations of the VOF equation are presented as well as the results obtained. The impact on the existing equations is also investigated as well as the development of a packing routine that is used to eliminate the diffusive nature of the VOF equation. © 1998 John Wiley & Sons, Ltd.
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