Abstract

A force model was proposed in this study for a single-point tool with a chamfered main cutting edge incorporating a worn-tool factor. The variations of shear plane areas occurring in the worn-tool situation were also used. Experimental data correlated closely with the theoretical values. A preliminary discussion was also made of the design of special tool holders and their geometrical configurations. The proposed tool holders were milled using medium-carbon-steel bars and grinded tool wear with the mounting tip's designed according to various specifications.

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