Abstract

A flexible portable proton exchange membrane fuel cell (PEMFC) is developed with non-directional flexibility acquired through new carbon-fibre-made current collectors and a new cell structure. The performance of a pilot cell suffers no significant loss when bent to curvatures with various radii in multiple directions. It also compares well with a nonflexible cylindrical portable PEMFC composed of similar components.The new cell is made with a single cup-like flexible main body with the membrane glued to the inside rim. The current collector is composed of several bunches of carbon fibre, each with metal wires embedded in them. The soft and flexible fibres not only allow for close and evenly-distributed contact with the bent electrode, but also change the character of the contact so that a large compressional force is no longer required to acquire low contact resistance which is, above all, the key to the success of this flexible cell design. The metal wire provides the needed flexibility to cover large curved electrode areas. A wire spring is used to pressure the collector against the electrode while the main body bends.

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