Abstract

To promote the simplification and integration of membraneless microfluidic fuel cell (MMFC) system and combine with flexible portable devices, a flexible on-fiber MMFC exploiting H2O2 as sole reactant is presented, eliminating the separation requirement of fuel and oxidant. Nickel (Ni) nano-particles and Prussian blue with multiwalled carbon nanotube (PB-MWCNT) are coated on hydrophilic braided carbon fibers (BCFs) to serve as the anode and cathode, respectively. The three-dimensional (3D) flow-through anode and cathode with a wealth of exposed electroactive sites improve reactant mass transfer. The anode and cathode are respectively wound on both sides of the middle cotton thread-based flow channel for separation. Under the combination of capillary force and gravity, reactants flow continuously through the fiber-based microchannels without external pumps. Importantly, the H2O2 MMFC achieves the highest maximum power density (MPD) of 14.41 mW cm−2 so far in one-chamber or single-stream H2O2 fuel cells. Besides, no serious deterioration in the power-generation performance is observed in complex practical operating conditions including bending with various angles, repeated folding and dropping. Three presented flexible MMFCs are connected to power a handheld calculator, indicating the tremendous potential of developing micro power supplies based on abundant flexible materials as well as green and sustainable energy.

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