A Fast Optimizing Method of Clutch–Clutch Shift Calibration Parameters

Abstract

Aiming at the drawbacks of the heavy workload and lengthy calibration cycle of transmission control unit (TCU) development, a fast optimizing and test method of clutch–clutch shift calibration parameters is developed based on the “V” development process. A controlled-object simulation model of a six-speed automatic transmission (6AT) is established, and the shift calibration parameters and shift quality evaluation system are studied. Therefore, a model-in-the-loop (MIL) calibration platform for key calibration parameters and evaluation indicators in the shift process is constructed. By setting the optimization target of evaluation indicators, the initial calibration parameters’ ranges are reduced. Finally, the TCU is flashed with the optimized calibration parameters, and a hardware-in-the-loop (HIL) test system is built to verify the shift quality. The same shift quality verification test is carried out in the vehicle. The test results show that the application of the MIL simulation platform can enable the batch simulation analysis of eight key shift calibration parameters, gradually refine the initial rough interval, and ensure shift quality. The shift calibration parameters are cross-validated in multiple development links, and the dependence on vehicle calibration is greatly reduced. The development cycle is effectively shortened to less than 6 months.