Abstract

The development of a low cost and highly active alternative to the commercial Pt/C catalysts used in the oxygen reduction reaction (ORR) requires a facile and environmentally-friendly synthesis process to facilitate large-scale production and provide an effective replacement. Transition metals, in conjunction with nitrogen-doped carbon, are among the most promising substitute catalysts because of their high activity, inexpensive composition, and high carbon monoxide tolerance. We prepared a polyaniline-derived Fe-N-C catalyst for oxygen reduction using a facile one-pot process with no additional reagents. This process was carried out by ultrasonicating a mixture containing an iron precursor, an aniline monomer, and carbon black. The half-wave potential of the synthesized Fe-N-C catalyst for the ORR was only 10 mV less than that of a commercial Pt/C catalyst. The optimized Fe-N-C catalyst showed outstanding performance in a practical anion exchange membrane fuel cell (AEMFC), suggesting its potential as an alternative to commercial Pt/C catalysts for the ORR.

Highlights

  • Electrocatalysts for the oxygen reduction and evolution reactions are considered crucial for the development of sustainable energy storage and conversion devices, such as metal-air batteries, water splitting processes, and fuel cells[1,2,3,4]

  • We studied the electrocatalytic activity of Fe-pyPANI-K catalysts, in which the notation “py” denotes that the PANI was pyrolyzed at the temperature specified at the end of the sample name and “-K” denotes a sample that contains carbon black

  • We have demonstrated a facile synthesis strategy for iron- and aniline-based non-precious metal catalysts for the oxygen reduction reaction

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Summary

Introduction

Electrocatalysts for the oxygen reduction and evolution reactions are considered crucial for the development of sustainable energy storage and conversion devices, such as metal-air batteries, water splitting processes, and fuel cells[1,2,3,4]. The scarcity and low CO tolerance of Pt has led to many attempts to develop Pt-free catalysts from non-Pt group metals (non-PGM) to replace the Pt-based systems These non-platinum catalysts solve the problems caused by Pt metal and dramatically decrease the cost of the catalyst, and new non-PGM systems with high ORR activity are sought. Carbon-based non-PGM catalysts, N-doped carbon catalysts in conjunction with transition metals (TM-N-C), have been studied extensively[9,10,11] These catalysts are currently considered to be the most promising candidates to replace Pt-based systems because of their high ORR activity and CO tolerance and inexpensive materials. Wu et al reported a PANI-derived Fe-Co-doped carbon catalyst that exhibited outstanding performance and durability in an acidic electrolyte[19]. We evaluated the practical single-cell performance of a membrane-electrode assembly (MEA) that employed the synthesized Fe-N-C as the cathode

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