Abstract

To solve the problems such as uncertain evaluation information, high dependence on experts, and no consideration of the degradation of machine operating performance to failure risk in the practical application of FMEA in CNC machine tool operation and maintenance, a dynamic failure mode and effect analysis (FMEA) method for CNC machine tool in service is proposed, operation and maintenance data is introduced to the traditional failure risk analysis, which makes semantics criteria and data-driven method are systematically integrated, resulting in better performance of quantitative assessment and risk ranking of dynamic fault risk. Afterward, the fault classification and maintenance strategy of the CNC machine tool based on risk priority number (RPN) is proposed, which provides decision support for efficient operation and maintenance of the CNC machine tool. Finally, a machining center is taken as an example to verify the feasibility and effectiveness of the method.

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