A Drive Towards Elemental Simplicity in Cathode Design by Controlling Grain Growth Behavior

Abstract

Sodium-ion battery technologies are emerging as an alternative to lithium-ion batteries by utilizing the earth abundant, widely distributed, and low-cost sodium resources. Among different types of sodium ion cathodes, transition metal based layered oxide cathodes have a superior edge due to their comparatively higher energy density, lower cost, environment friendly raw materials, and similar synthesis chemistry as the already commercialized lithium-ion battery cathode materials. They also enable the incorporation of iron, an abundant, low-cost, and environmentally benign element, replacing the toxic and expensive cobalt.In such layered oxide-based cathodes, transition metals exhibit heterogenous elemental and oxidation state distribution at different depths of the particles (e.g., from the surface to bulk) which can influence the stability, mechanical integrity, and electrochemical performance of these particles to a significant extent. The inherent local structural and electronic state heterogeneity developed in these materials during synthesis can modulate the charge distribution heterogeneity and consequent phase transitions during cycling, ultimately controlling the battery performance.In this work, a sodium transition metal layered oxide cathode is synthesized using a co-precipitation method followed by high temperature calcination under different calcination durations. Calcining the material at different conditions lead to the formation of particles with different morphologies and grain growth behavior. Using electron microscopy and Xray diffraction techniques, the grain growth behavior at different stages of calcination is studied. This will guide the design of particles with better morphologies and grain orientation which demonstrate improved electrochemical performance. Transition metal distribution and oxidation state change at different depths of the particles are probed using synchrotron based Xray absorption spectroscopy and three-dimensional Transmission Xray microscopy. The particles are probed at the surface, subsurface and deep into the bulk, which show heterogeneity in the distribution of transition metal oxidation state and provide insight into the phase transitions during calcination. This study can pave the way for better understanding of phase evolution during synthesis and improved design of cathode particle morphology and composition by identifying and eliminating the detrimental phases occurring during different stages of calcination.