Abstract

The building of polymer composite particles in their confined colloidal-scale space is a highlighted topic, leading to advanced structure complexity and high performance in functional coating applications. Here, we demonstrate a direct emulsion polymerization (EP) approach to synthesize composite latex with hindered phenol (HP), a kind of functional small molecules, successfully loaded inside colloidal polymer particles. Monomer conversion as well as the evolution of droplet/particle size has been traced as a function of polymerization time. The results evidence the smooth running of the polymerization process with high HP loading in situ in the aqueous dispersion which could reach 30 phr. As-synthesized HP/polymer latex could be conveniently used for the formation of coating films. The films are unique for the greatly improved damping properties. With HP content of 30 phr, the effective damping temperature range can be broadened to 112 ℃, and the a maximum loss factor can rise to 2.7. The weak hydrogen bonding is found to be the key for the incorporation of HP with the polymer segments, and contributes to the dissipation of vibration energy in the films. Combined with the environmental benefits, waterborne composite latex here is of potential application for the building of green damping coating systems.

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