Abstract

Laser powder bed fusion (LPBF) provides a rapid and cost-effective solution for fabricating metallic parts with near full density and high precision, strength, and stiffness directly from metallic powders. In LPBF, process variables are widely recognised as fundamental factors that have important effect on the quality of the built parts. However, activity of designing process variables for LPBF, i.e., process planning for LPBF, still heavily depends on knowledge from domain experts. This necessitates a knowledge base that enables the capture, representation, inference, and reuse of existing knowledge. In this paper, a description logic (DL) based ontology for knowledge representation in process planning for LPBF is presented. Firstly, a set of top-level DL entities and specific DL entities and semantic web rule language (SWRL) rules for part orientation, support generation, model slicing, and path planning are created to construct the ontology. The application of the ontology is then illustrated via process planning on an LPBF part. Finally, the benefits of the ontology are demonstrated through a few examples. The demonstration results show that the ontology has rigorous computer-interpretable semantics, which provides a semantic enrichment model for LPBF process planning knowledge and enables automatic consistency checking of the ontology, knowledge reasoning on the ontology, and semantic query from the ontology. This would lay solid foundation for development of a process planning tool with autonomous decision-making capability.

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