Abstract

Chillers are commonly used for thermal regulation to maintain indoor comfort in medium and large buildings. However, inefficiencies in this process produce significant losses, and optimization tasks are limited because of accessibility to the system. Data analysis techniques transform measurements coming from several sensors into useful information. Recent deep learning approaches have achieved excellent results in many applications. These techniques can be used for computing new data representations that provide comprehensive information from the device. This allows real-time monitoring, where information can be checked with current working operation to detect any type of anomaly in the process. In this work, a model based on a 1D convolutional neural network is proposed for fusing data in order to predict four different control stages of a screw compressor in a chiller. The evaluation of the method was performed using real data from a chiller in a hospital building. Results show a satisfactory performance and acceptable training time in comparison with other recent methods. In addition, the model is capable of predicting control states of other screw compressors different than the one used in the training. Furthermore, two failure cases are simulated, providing an early alarm detection when a continuous wrong classification is performed by the model.

Highlights

  • Nowadays, tendencies in industry are leading to more interconnected equipment due to the development of the Internet of Things (IoT) and cyber-physical systems in the so-called Industry4.0 [1]

  • The main contributions of this work are the creation of a data fusion model based on time-series data analysis techniques and deep neural networks to estimate current control states of a screw compressor in a chiller, the comparison of this model with others from the state-of-the-art in order to select an effective one, the scalability of the approach evaluating the performance on different compressors, the behavior in terms of early fault detection using simulated situations of failure, and last but not least, validation is undertaken using real data on screw compressors from a large air-cooled chiller located at the plant of the Hospital of León

  • Data from sensors were stored in the corresponding logs of the building management system (BMS)

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Summary

A Deep Learning Approach for Fusing Sensor Data from Screw Compressors

Serafín Alonso 1, * , Daniel Pérez 1 , Antonio Morán 1 , Juan José Fuertes 1 , Ignacio Díaz 2 and Manuel Domínguez 1. Grupo de Investigación en Supervisión, Control y Automatización de Procesos Industriales (SUPPRESS), Esc. de Ing. Industrial, Informática y Aeroespacial, Universidad de León, Campus de Vegazana s/n, 24007 León, Spain. Electrical Engineering Department, University of Oviedo, Edif. Departmental 2, Campus de Viesques s/n, 33204 Gijón, Spain

Introduction
Related Work
Capacity Control in Screw Compressors
An Air-Cooled Chiller at the Hospital of León Comprising 3 Screw Compressors
A Deep Learning Approach for Fusing Sensor Data
Data-Level Phase
Algorithmic Phase
Results and Discussion
Fusing Sensors with 1D CNN
Comparison with Other Fusing Methods
Generalization to Other Screw Compressors
Detecting Faults on Valves or Solenoids
Conclusions
Full Text
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