Abstract

Soft sensor, as an important paradigm for industrial intelligence, is widely used in industrial production to achieve efficient monitoring and prediction of production status including product quality. Data-driven soft sensor methods have attracted attention, which still have challenges because of complex industrial data with diverse characteristics, nonlinear relationships, and massive unlabeled samples. In this article, a data-driven self-supervised long short-term memory–deep factorization machine (LSTM-DeepFM) model is proposed for industrial soft sensor, in which a framework mainly including pretraining and finetuning stages is proposed to explore diverse industrial data characteristics. In the pretraining stage, an LSTM-autoencoder is first unsupervised pretrained. Then, based on two self-supervised mask strategies, LSTM-deep can explore the interdependencies between features as well as the dynamic fluctuation in time series. In the finetuning stage, relying on pretrained representation, the temporal, high-dimensional, and low-dimensional features can be extracted from the LSTM, deep, and FM components, respectively. Finally, experiments on the real-world mining dataset demonstrate that the proposed method achieves state of the art comparing with stacked autoencoder-based models, variational autoencoder-based models, semisupervised parallel DeepFM, etc.

Highlights

  • P RODUCTION status prediction such as product quality prediction is critical for high-quality product delivery and core competencies [1]

  • To solve the above problems, a data-driven self-supervised LSTM-DeepFM model is proposed for industrial soft sensor prediction with the main contributions shown as follows: 1) A new systematic soft sensor framework is proposed for complex industrial process prediction, which includes a method for processing the data sequences

  • 3) Evaluation: Some other experiments are conducted to verify the effectiveness of the model in soft sensor modeling. support vector regression (SVR), LGB, variational autoencoder and neural network (VAE-NN), variational autoencoder and wasserstein gan (VA-WGAN), SS-PdeepFM, SSFAN, gated stacked target-related autoencoder (GSTAE) are used for comparison

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Summary

Introduction

P RODUCTION status prediction such as product quality prediction is critical for high-quality product delivery and core competencies [1]. In the mining and chemical industries, fast and effective prediction provides engineers with information to take early action to control state variables, further improving product quality [2]. Traditional methods of product quality prediction, relying on off-line laboratory analysis, are generally untimely. Soft sensors [3] have been widely used to estimate critical quality variables that are not measurable in industrial processes. Soft sensors combine hardware sensors and computer programs, enabling real-time prediction and cost reduction [4]. Approaches of soft sensors can be mainly divided into model-driven and data-driven methods. Model-driven approaches are mainly based on theoretical hypotheses and Manuscript received April 28, 2021; revised Jun 18, 2021; accepted Nov 17, 2021.

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