Abstract
Grinding is a manufacturing process to produce parts with an ultra-fine surface finish. However, the grinding wheel needs to be dressed periodically to remove material effectively. Force, torsion, and bending moments (x and y directions) were measured using sensors integrated into the tool holder. In addition, the spindle power was also measured. The surface finish results were compared for multiple samples using the same machining parameters. Optical profile measurements of the workpiece and surface topography of the grinding wheel were used to quantify the deviations. A model based on metadata was developed to predict the optimal dressing interval.
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