A data-driven intelligent decision support system that combines predictive and prescriptive analytics for the design of new textile fabrics

Abstract

In this paper, we propose an Intelligent Decision Support System (IDSS) for the design of new textile fabrics. The IDSS uses predictive analytics to estimate fabric properties (e.g., elasticity) and composition values (% cotton) and then prescriptive techniques to optimize the fabric design inputs that feed the predictive models (e.g., types of yarns used). Using thousands of data records from a Portuguese textile company, we compared two distinct Machine Learning (ML) predictive approaches: Single-Target Regression (STR), via an Automated ML (AutoML) tool, and Multi-target Regression, via a deep learning Artificial Neural Network. For the prescriptive analytics, we compared two Evolutionary Multi-objective Optimization (EMO) methods (NSGA-II and R-NSGA-II) when optimizing 100 new fabrics, aiming to simultaneously minimize the physical property predictive error and the distance of the optimized values when compared with the learned input space. The two EMO methods were applied to design of 100 new fabrics. Overall, the STR approach provided the best results for both prediction tasks, with Normalized Mean Absolute Error values that range from 4% (weft elasticity) to 11% (pilling) in terms of the fabric properties and a textile composition classification accuracy of 87% when adopting a small tolerance of 0.01 for predicting the percentages of six types of fibers (e.g., cotton). As for the prescriptive results, they favored the R-NSGA-II EMO method, which tends to select Pareto curves that are associated with an average 11% predictive error and 16% distance.