A Constructal-Theory-Based Methodology to Determine the Configuration of Empty Channels Used in the Resin Impregnation of a Square Porous Plate

Abstract

Liquid composite molding techniques are largely used to produce pieces such as truck cabins or wind turbine blades. The liquid resin infusion processes use a network of injection channels to improve the resin flow through a porous-reinforced medium. The present numerical study predicts the positioning of empty channels by applying constructal theory to an idealized problem. The channels’ position and size were not predefined but instead constructed (made to grow) from an elemental channel. Two strategies were tested for channel growth: each new elemental channel was placed next to the region with the lowest or highest resistance to resin flow. The geometric configuration of the channels was constructed using a control function instead of using pre-defined shapes. The conservation of mass and momentum and an additional transport equation for the resin volume fraction were solved using the finite volume method. The volume of the fluid model was used for the treatment of the multiphase flow (air + resin). The growth of an empty channel with the lowest resistance strategy led to a decrease in the injection time and waste of resin. The size (resolution) of the elemental channel also affected the performance indicators and geometric configuration of the injection channels.