A condition monitoring approach for real-time monitoring of degrading systems using Kalman filter and logistic regression

Abstract

We present a new model for reliability analysis that is able to employ condition monitoring data in order to simultaneously monitor the latent degradation level and track failure progress over time. The method presented in this paper is a bridge between Bayesian filtering and classical binary classification, both of which have been employed successfully in various application domains. The Kalman filter is used to model a discrete-time continuous-state degradation process that is hidden and for which only indirect information is available through a multi-dimensional observation process. Logistic regression is then used to connect the latent degradation state with the failure process that is itself a discrete-space stochastic process. We present a closed-form solution for the marginal log-likelihood function and provide formulas for few important reliability measures. A dynamic cost-effective maintenance policy is finally introduced that can employ sensor signals for real-time decision-making. We finally demonstrate the accuracy and usefulness of our framework via numerical experiments.