Abstract

In this work, a computationally efficient multi-scale and multi-dimensional model is set up to describe the electrochemical, electrical and thermal behavior for a generic pouch cell format. As solving the model in multiple spatial dimensions would require an extensive amount of computational resources, we apply effective spatial discretization techniques, namely the orthogonal collocation and Lobatto IIIA method. In order to reduce the number of electrochemical submodels, a coupling method based on node point interpolation is introduced. The proposed model shows an improvement in solution time by a factor of up to 60 while maintaining its accuracy compared to the finite element method solution. To investigate the spatial accuracy, simulation quantities such as potential distribution and temperature distribution for constant current discharge profiles are examined. With the aid of experimental data gained from Swagelok T-Cells, the model parameters are tuned in for discharge current rates of up to 10C and projected to a 40 Ah cell design. Due to the greatly reduced computational time, the proposed reformulated model can be used for complex physics-based simulations that are typically too computationally expensive with standard modeling approaches such as online estimation and parameter optimization.

Highlights

  • Lithium is viewed as one of the key materials for today and future applications in the battery sector.[1,2] Here lithium-ion cells (LIBs) and post lithium-ion technologies are seen as a promising technology to meet the growing demand in consumer electronics, electric vehicles (EVs) and energy storage systems.[3,4,5] In the EV sector, large-format cells have distinct advantages compared to smallformat cells due to their reduced share of inactive components and design simplifications of the pack and battery management system (BMS).[6]

  • As a variety of basis functions can be used for proper node placement in the proposed multi-scale and multidimensional (MSMD) modeling approach, the selection of the polynomial order can be done with low effort in standard software programs

  • We identified the maximum error in heat generated by the porous electrode model with around 3% compared to the finite element method (FEM) model, implying that the discretization of the reformulated p2D model is sufficient to predict the overall cell behavior

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Summary

Introduction

Lithium is viewed as one of the key materials for today and future applications in the battery sector.[1,2] Here lithium-ion cells (LIBs) and post lithium-ion technologies are seen as a promising technology to meet the growing demand in consumer electronics, electric vehicles (EVs) and energy storage systems.[3,4,5] In the EV sector, large-format cells have distinct advantages compared to smallformat cells due to their reduced share of inactive components and design simplifications of the pack and battery management system (BMS).[6]. First MSMD models applied a resistive network approach to describe the potential and current distribution within the current collectors coupled to a 3D thermal model for planar[14] and cylindrical[20] cell designs. Several works adopted the network approach and applied volume average techniques which can be used to reduce the number of submodels coupled to 2D/3D current collector and thermal models.[13,15,16,17,21,26,30] In addition, coupling methods where each node point represents an electrochemical model were introduced for planar cell designs.[19,28,29,31] Guo et al.[19] compared the simulated temperature distribution of a node point coupling method and a reduced order volume average approach where one electrochemical p2D model is averaged over the computational domain. Both works show superior computational efficiency compared to standard numerical methods

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