Abstract

Direct Metal Deposition (DMD) is one of the underwater marine additive manufacturing (MAM) technologies known for its capability to build up on semi-finished products. This allows for the creation of complex structures and repair the damaged or worn-out areas. Employing this underwater technology needs a lot of consideration regarding the harsh environment of the ocean. This research endeavours to identify nickel-aluminium bronze’s structural characteristics printed underwater. Simulation studies can help to analyse grain and phase evolution, defects, and melt pool behaviour, enabling the optimization of printing parameters for high-quality marine alloy components. To achieve that a control systems and machine learning algorithms need to developed to enhance precision in the 3D printing process on a moving platform, addressing the challenges of six distinct vessel movements at sea. This integration aims to improve accuracy, contributing to optimal performance in dynamic maritime environments.

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