A comprehensive investigation of the process and atmospheric coupling corrosion on corroded and mechanical properties of the SPA-H weathering steel

Abstract

Weathering steel has recently become popular in engineering due to its corrosion resistance, but its mechanical characteristics must alter during double corrosion, process chemical solution corrosion (CSC), and atmospheric corrosion (AC). However, no studies have been published on the coupling effect of process and atmospheric corrosion. The durability and safety of weathering steel structures can be challenging to assess. As a result, we used SPA-H weathering steel as the object, ran process corrosion and double corrosion simulations (process corrosion plus atmospheric corrosion simulation), and created three corrosion conditions: non-corrosion, single-side corrosion, and double-side corrosion. CSC was the corrosion process. Following CSC, the second (120, 360, 720, and 1200 hour) Copper-Accelerated Acetic Acid-Salt Spray Testing (CASS) was performed to simulate atmospheric corrosion. A correlation analysis was conducted using the grey correlation method between indoor and atmospheric corrosion. After corrosion testing, these specimens were subjected to White Light Interferometry (WLI) and tensile coupon tests (TCT) to evaluate the corrosion characteristics and the deterioration of material mechanical properties. Finally, linear fitting was used to produce the calculation formula between the mechanical properties and the mass loss ratio of single-side and double-side corrosion.