Abstract

The powder mixed electric discharge machining (PMEDM) has demonstrated promising results in the machining of difficult-to-cut materials including metal matrix composites (MMCs). Adding powder particles to the dielectric fluid used in electric discharge machining (EDM) improves material removal rate (MRR) and surface quality of the machined item. This study presents a thorough overview of research works on PMEDM for the machining of MMCs, concentrating on the impacts of different process parameters on the MRR and surface quality, such as powder concentration, pulse on-time, and Pulse off-time. The study also notes the process's obstacles and limits, as well as opportunities for further research.
 Previous research has shown that PMEDM can greatly increase the MRR and surface quality of machined MMCs when compared to regular EDM. The addition of powder particles to the dielectric fluid has been found to improve machining zone cleansing and cooling, decreasing tool wear and enhancing machining precision.

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