Abstract

Abstract—On-line cutting tool condition monitoring becomes one of the most critical requirements in machining processes for improving the efficiency and the autonomy of CNC machine tools. The processes can be significantly improved by using an intelligent integration of sensor information to detect and identify accurately the tool condition under various cutting parameters. This paper presents a structured and comprehensive approach for on-line tool condition identification in metal cutting processes using ANN based multi-sensor fusion strategy. Various sensing techniques are combined with different preprocessing techniques to select suitable monitoring indices and then numerous models for on-line tool condition identification. The proposed approach is built progressively by examining monitoring indices from various aspects and making modeling decision step by step. The results indicate a significant improvement and a good reliability in identifying various tool conditions regardless of the variation in cutting parameters.

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