A compound twisted and coiled actuators with payload-insensitive untwisting characteristics

Abstract

Compound Twisted and Coiled Actuators (CTCAs) are promising candidates for artificial muscles due to their outstanding competences in producing large output forces and long strokes. However, as their thermal actuation performance depends on not only the driving temperature, but also the spandex deformation caused by the payload, it is rather difficult to obtain accurate actuation models for the conventional CTCAs and thus seriously restricts their control performance and application development. To tackle such difficulties, a CTCA with a novel strategic fabrication method is proposed in this work. Motivated by the kinetostatic performance of a stiffening spring with a high preload, the fiber draw ratio of the CTCA is significantly increased through pre-stretching the fiber during the fabrication process, which makes the thermal actuation performance of the CTCA insensitive to the external payload. The effectiveness of the proposed payload-insensitive characteristics of the CTCA is validated through experimental results, which shows that the CTCA has almost the same untwisting strain–temperature curves under different payloads. Consequently, a simplified yet accurate actuation model is obtained such that the displacement of the CTCA is mainly determined by the driving temperature within a meaningful range of payloads. Experiments are conducted to evaluate the accuracy of the actuation model and the model error is less than 7.6%. Such a simplified actuation model is implemented for the pose control of a 2-DOF CTCA-driven continuum robot joint module, in which the average steady-state error of the bending angle is less than 1.0∘.