A Comparison of the Fine-Grinding Performance between Cylpebs and Ceramic Balls in the Wet Tumbling Mill

Abstract

This study investigated the effect of grinding media on the fine-grinding performance in the wet tumbling mill. Comparative experiments between cylpebs and ceramic balls were conducted in a laboratory wet ball mill under various conditions, such as different total masses, total surface areas, and total numbers. The results indicated that ceramic balls produce a slightly smaller instantaneous breakage rate than cylpebs due to their small bulk density at the same charge volume. However, a larger instantaneous breakage rate can be obtained by ceramic balls with the same total mass due to the larger surface area. According to experiments related to the total surface area and total number of ceramic balls, it was found that the fine grinding of ceramic balls also needs to meet a certain break force, which is mainly determined by the diameter of the ceramic balls. Moreover, two models were developed to use ceramic balls instead of cylpebs as fine-grinding media in the wet tumbling mill based on the ball size and the ratio of the total mass of cylpebs. Cylpebs can be replaced by ceramic balls with 1.16–1.75 times the diameter of cylpebs, taking up only 76%–83% of the total weight of cylpebs. When the charge volume of cylpebs is between 20% and 35% in the wet ball mill, cylpebs can be replaced by ceramic balls of the same single mass, with the total weight of the ceramic balls being only 74%–77% of that of the cylpebs.