Abstract

The diagnosis of bearing faults at the earliest stage is critical in avoiding future catastrophic failures. Many diagnostic techniques have been developed and applied in for such purposes, however, these traditional diagnostic techniques are not always successful when the bearing fault occurs within a gearbox where the vibration response is complex; under such circumstances it may be necessary to separate the bearing vibration signature.This paper presents a comparative study of four different techniques for bearing signature separation within a gearbox. The effectiveness of these individual techniques were compared in diagnosing a bearing defect within a gearbox employed for endurance tests of an aircraft control system. The techniques investigated include the least mean square (LMS), self-adaptive noise cancellation (SANC) and the fast block LMS (FBLMS). All three techniques were applied to measured vibration signals taken throughout the endurance test. In conclusion it is shown that the LMS technique detected the bearing fault earliest.

Highlights

  • Monitoring of machine vibration for early fault detection is widely applied [1,2]

  • The self-adaptive noise cancellation (SANC) algorithm detected the fault at 30% of bearing life, though SANC showed its capability in reducing the background noise and facilitating the identification of the different components in the signal spectrum

  • A comparison of the least mean square (LMS) and fast block LMS (FBLMS) algorithms showed that LMS is able to detect the bearing fault earlier than FBLMS

Read more

Summary

Introduction

Monitoring of machine vibration for early fault detection is widely applied [1,2]. The vibration signals from machines contain multiple sources which can be corrupted by noise from the transmission path. Envelope analysis has been used to extract the bearing fault vibration signature in gearboxes, though in some cases envelope analysis has failed to reduce the gear mesh contribution to the total vibration signal In such instances a narrow band-pass filter at high frequency has been applied to separate the high frequency component excited by bearing impacts [8]. Three algorithms were compared to assess their effectiveness in diagnosing a bearing defect in a gearbox; least mean square (LMS), self-adaptive noise cancellation (SANC) and fast block LMS (FBLMS) These algorithms were applied to decompose the measured vibration signal into deterministic and random parts with the latter containing the bearing signal. The gearbox considered in this study is part of a transmission system of an aircraft control system which suffered premature bearing failure at an early stage of testing; these algorithms will be applied to examine their ability to identify the failure at the onset of degradation

Adaptive filter
Self-adaptive noise cancellation
LMS algorithm
Fast block LMS algorithm
Spectral kurtosis and envelope analysis
Experimental setup
Proposed comparison approach
Spectral kurtosis
SANC algorithm
LMS and FBLMS results
Findings
Concluding remarks
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call