Abstract

In the present investigation, a comparative study of ballistic impact behavior of Armox 500T (base metal) and its weldments prepared by low hydrogen ferrite (weldment-1) and austenitic stainless steel (weldment-2) consumables against 7.62 AP bullet has been performed with the help of finite element analysis code Abaqus 2017. Further, the result is validated with the experimental results. The experiment has been performed on the base metal, weldment-1, and weldment-2 against 7.62 AP bullet. Further, a two-dimensional explicit model has been developed for given purpose to simulate the bullet penetration at such high strain rate (103 s−1). Both bullet and plate are considered as deformable. Experimental results revealed that the depth of penetration in the base metal, weldment-1, and weldment-2 is 10.93, 13.65, and 15.20 mm respectively. Further computational results revealed that the depth of penetration of base metal, weldment-1, and weldment-2 is 10.11, 12.87, and 14.60 mm, respectively. Furthermore, weldment-1 shows more resistance against 7.62 AP bullet than weldment-2 in experimentation as well as FEA results. The percentage difference between experimental and FEA results are less than 10% which shows the prediction capability of FEA models. A feasibility analysis has been presented for using the welding consumables to weld the Armox 500T plate. Finally, in terms of ballistic resistance, the low hydrogen ferrite consumables are more appropriate than austenitic stainless-steel electrodes.

Highlights

  • Armor steel is mostly used for the fabrication of armor plates for military structures, main battle tanks (MBT), and armament combat vehicles (ACV) [1,2]

  • Recent investigations [3,4,5,6] revealed that austenitic stainless steel (ASS) and low hydrogen ferrite (LHF) consumables are widely used as electrodes in the shield metal arc welding (SMAW) process

  • The present study can state that weldment-1 prepared by LHF consumables can be used in place of weldment-2 prepared by ASS consumables in the SMAW of Armox 500T

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Summary

A Comparative Numerical Analysis on the Effect of Welding

Ambuj Saxena 1 , Shashi Prakash Dwivedi 1 , Shubham Sharma 2, *, Vishal Shankar Srivastava 1 , Gursharan Singh 2 , Jujhar Singh 2 , Somnath Chattopadhyaya 3 and Catalin I. Design, Manufacturing & Engineering Management, University of Strathclyde, Glasgow G1 1XJ, UK

Introduction
Material
Schematic
Input Material Properties
JC Hardening Model
JC Damage Model
Numerical Modelling
Depth of Penetration and Microstructural Investigation
Experimental
Findings
Feasibility of Weldment-1 over Weldment-2
Conclusions

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