Abstract

Organizations typically employ the ABC inventory classification technique to have an efficient control on a huge amount of inventory items. The ABC inventory classification problem is classification of a large amount of items into three groups: A, very important; B, moderately important; and C, relatively unimportant. The traditional ABC classification only accounts for one criterion, namely, the annual dollar usage of the items. But, there are other important criteria in real world which strongly affect the ABC classification. This paper proposes a novel methodology based on a common weight linear optimization model to solve the multiple criteria inventory classification problem. The proposed methodology enables the classification of inventory items via a set of common weights which is very essential in a fair classification. It has a remarkable computational saving when compared with the existing approaches and at the same time it needs no subjective information. Furthermore, it is easy enough to apply for managers. The proposed model is applied on an illustrative example and a case study taken from the literature. Both numerical results and qualitative comparisons with the existing methods reveal several merits of the proposed approach for ABC analysis.

Highlights

  • Inventory classification using ABC analysis, which is based on the Pareto principle, is one of the most widely employed inventory control techniques in practice [1, 2]

  • This paper proposes an alternative optimization-based model in which the composite performance scores of all inventory items are calculated simultaneously via a set of common weights

  • The proposed common weight linear optimization model is applied for the same multicriteria inventory classification problem as discussed in the literature [1, 5, 11, 18, 20, 22]

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Summary

Introduction

Inventory classification using ABC analysis, which is based on the Pareto principle, is one of the most widely employed inventory control techniques in practice [1, 2]. For classification of inventory items, Soylu and Akyol [25] incorporated the preference of the decision-maker into the decision making process They applied two utility-function-based sorting methods to solve the MCIC problem. Rezaei and Salimi [27] developed an interval programming model for ABC inventory classification Their proposed model provides optimal results instead of an expert-based classification and it does not require precise values of item parameters. This paper proposes an alternative optimization-based model in which the composite performance scores of all inventory items are calculated simultaneously via a set of common weights. The proposed common weight linear optimization model has a notable computational saving in terms of the number of required LP models that must be solved and can considerably reduce the processing time when controlling a large number of inventory items.

An Alternative Common Weights MCIC Approach
Numerical Example
Item S41 2 Item S42 3 Item S43 4 Item S44 5 Item S45 6 Item S46 7 Item S47
Case Study
Findings
Discussion
Concluding Remarks
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