Abstract

Cocoa fermentation is the first step in the post-harvest processing chain of cocoa and is important for the removal of the cocoa pulp surrounding the beans and the development of flavor and color precursors. In the present study, metagenomic and metatranscriptomic sequencing were applied to Costa Rican cocoa fermentation processes to unravel the microbial diversity and assess the function and transcription of their genes, thereby increasing the knowledge of this spontaneous fermentation process. Among 97 genera found in these fermentation processes, the major ones were Acetobacter, Komagataeibacter, Limosilactobacillus, Liquorilactobacillus, Lactiplantibacillus, Leuconostoc, Paucilactobacillus, Hanseniaspora, and Saccharomyces. The most prominent species were Limosilactobacillus fermentum, Liquorilactobacillus cacaonum, and Lactiplantibacillus plantarum among the LAB, Acetobacter pasteurianus and Acetobacter ghanensis among the AAB, and Hanseniaspora opuntiae and Saccharomyces cerevisiae among the yeasts. Consumption of glucose, fructose, and citric acid, and the production of ethanol, lactic acid, acetic acid, and mannitol were linked to the major species through metagenomic binning and the application of metatranscriptomic sequencing. By using this approach, it was also found that Lacp. plantarum consumed mannitol and oxidized lactic acid, that A. pasteurianus degraded oxalate, and that species such as Cellvibrio sp., Pectobacterium spp., and Paucilactobacillus vaccinostercus could contribute to pectin degradation. The data generated and results presented in this study could enhance the ability to select and develop appropriate starter cultures to steer the cocoa fermentation process toward a desired course.

Highlights

  • The raw material needed to produce cocoa liquor or cocoa mass, the basis for the manufacturing of chocolate products, are cocoa beans, the seeds present in the pods of the tropical tree Theobroma cacao L. (Schwan and Wheals, 2004; De Vuyst and Weckx, 2016; De Vuyst and Leroy, 2020)

  • This study dealt with three similar Costa Rican cocoa fermentation processes and revealed the presence of microbial species known to be major players in cocoa pulpbean mass fermentations, in particular H. opuntiae, Liml. fermentum, Lacp. plantarum, S. cerevisiae, A. pasteurianus, and A. ghanensis

  • The consumption of major carbohydrates and organic acids was linked to H. opuntiae, S. cerevisiae, Liml. fermentum, and Lacp. plantarum, producing mainly ethanol, lactic acid, acetic acid, mannitol, and acetoin

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Summary

Introduction

The raw material needed to produce cocoa liquor or cocoa mass, the basis for the manufacturing of chocolate products, are cocoa beans, the seeds present in the pods of the tropical tree Theobroma cacao L. (Schwan and Wheals, 2004; De Vuyst and Weckx, 2016; De Vuyst and Leroy, 2020). (Schwan and Wheals, 2004; De Vuyst and Weckx, 2016; De Vuyst and Leroy, 2020) After their harvest, cocoa beans undergo the first steps in the processing chain, namely fermentation and drying. The pulp contains pectin and high concentrations of glucose, fructose, and citric acid (Afoakwa, 2016; De Vuyst and Weckx, 2016; De Vuyst and Leroy, 2020), presenting a microaerobic environment that favors a typical successive microbial growth during the cocoa fermentation process, beginning with yeasts and lactic acid bacteria (LAB) (Schwan and Wheals, 2004; De Vuyst and Weckx, 2016; De Vuyst and Leroy, 2020). Acetic acid, and heat produced during the fermentation cause the death of the cocoa bean embryos, resulting in a cascade of events that sets the biochemical stage for a plethora of flavor- and color-forming reactions between peptides, amino acids, carbohydrates, and other compounds, in particular during drying and roasting of the cocoa beans (Voigt et al, 1994; Wollgast and Anklam, 2000; De Vuyst and Weckx, 2016; De Vuyst and Leroy, 2020; Muñoz et al, 2020)

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