Abstract
Reinforced thermoplastic pipes (RTP) are widely used in the offshore oil and gas production industry for their excellent flexibility, corrosion resistance and internal pressure resistance. RTPs inevitably experience extreme environmental loads including internal pressure and tensile load in the procedures of installation and operation, which influence the structural integrity and safety. Therefore, reinforced layers of RTP are designed to bear internal pressure and tensile load. Herein, the mechanical behavior of fiber-reinforced thermoplastic pipe that consisting of aramid fiber braid reinforced layers is investigated by combination of numerical simulation and experimental methods. The full-scale internal pressure bursting experiments of 1-inch aramid fiber RTPs were carried out to study the burst pressure and failure behavior. A finite element model of aramid fiber RTP is established using ABAQUS, which considers the material nonlinearities as well as frictional interactions between layers. Based on the finite element model which validated by the experimental results, the mechanical behavior of fiber reinforced thermoplastic pipe subjected to internal pressure and tensile load is investigated in detail. The current study compares the influence of braided angle of fiber-reinforced layers, friction coefficient between each layer and load conditions on the mechanical behavior of RTPs. The experiment results reveal that the bursting pressure of 1-inch aramid fiber RTPs is about 76.1 MPa. The failure of aramid fiber RTP under internal pressure is dictated by leakage due to the fracture of fiber-reinforced layers and the fracture of the internal layer at the end fitting. It is worth noting that the braiding angle renders an obvious influence on mechanical properties of fiber-reinforced RTPs, whereas the mechanical behavior remains insensitive to friction coefficient between layers. Moreover, the synergistic influence of internal pressure and tensile load significantly affects the mechanical behavior of fiber-reinforced RTPs. The current study shall serve as a reference for the design and application of fiber-reinforced thermoplastic pipes in marine oil and gas production.
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