A collaborative detection approach for internal steam leakage of tyre vulcanization workshop with artificial immune algorithm

Abstract

In manufacturing industry, internal leakage of steam trap usually results in great steam waste. In particular, internal steam leakage in tyre vulcanization workshop has significant influences on its production safety and energy efficiency. In practice, internal steam leakage problem often is ignored and it tends to be difficult to detect this leakage due to lack of comprehensive flow meter or method. This paper presents a collaborative detection method for this problem in tyre vulcanization workshop with artificial immune algorithm. In the method, internal leakage of steam trap is defined as nonself antigens, and steam pressure differentials between steam pipe and steam rooms (or bladders) are extracted as epitopes of antigens. Furthermore, periodic energy efficiency and steam pressure of vulcanizer as the danger signals are simultaneously detected. Energy efficiency is represented by damaged cells which will be identified firstly for locating the leaking steam straps through antibodies. Furthermore, the self-adaptive danger thresholds for energy efficiency are evaluated through a steam consumption model and the Levenberg–Marquardt back propagation algorithm. An immune-based clustering algorithm aiNet is then adopted to generate antibodies (detectors) for detection on the steam pressure of vulcanizer. Finally, a case study is implemented to validate this method, which shows that collaborative detection method allows locating the specific leaking steam trap and is a feasible tool to reduce steam waste and ensure the safety of steam supply.