A calorimetric investigation of suspension and emulsion polymerization of vinyl chloride

Abstract

AbstractAn isothermal calorimeter for studying radical polymerization in heterogeneous systems is presented. The calorimeter was used for investigation of suspension and emulsion polymerization of vinyl chloride at 50°C. The results from the suspension polymerization experiments showed that the termination rate constant in the PVC phase was diffusion controlled and very sensitive to the vinyl chloride activity. During suspension polymerization the pressure started to drop at a much lower conversion than in emulsion polymerization. Mass balance calculations showed that this was due to entrapment of a large amount of liquid vinyl chloride in the fine capillary system of the suspension particles. The results from emulsion polymerization experiments in which the particle number spanned the range from 0.094.1018 to 1.7.1018 dm−3, were analyzed according to the kinetic model developed by Ugelstad et al. Using the concentration‐dependent termination rate constant obtained from the suspension experiments and assuming proportionality between the radical adsorption and desorption rate constants, this model gave a very good fit of the experimental rate over the entire interval II and most of interval III. The results strongly indicated that termination in the aqueous phase was of measurable importance during interval II and became the dominating termination in interval III.