Abstract

A micro-laminated bimodal heterostructure with alternately distributed copper-base and nickel-base alloys was additively manufactured via the multi-material laser powder bed fusion (MM-LPBF) technique. The high melting point elements such as nickel act as the heterogeneous nucleation sites for the copper melt, promoting the generation of ultrafine grains and forming a multi-layered structure with alternating coarse and fine grains. The differentiated grain size, shape and orientation in the bimodal heterostructure lead to the diversity of deformation mechanisms in different localized areas, which helps to achieve the internal stress gradient distribution and plastic deformation harmonization, thereby overcoming the strength-ductility trade-off for the overall structure. This work provides a novel fabrication path and experimental basis for understanding bimetallic laminated heterostructures.

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