Abstract

This work presents a novel dc-dc bidirectional buck–boost converter between a battery pack and the inverter to regulate the dc-bus in an electric vehicle (EV) powertrain. The converter is based on the versatile buck–boost converter, which has shown an excellent performance in different fuel cell systems operating in low-voltage and hard-switching applications. Therefore, extending this converter to higher voltage applications such as the EV is a challenging task reported in this work. A high-efficiency step-up/step-down versatile converter can improve the EV powertrain efficiency for an extended range of electric motor (EM) speeds, comprising urban and highway driving cycles while allowing the operation under motoring and regeneration (regenerative brake) conditions. DC-bus voltage regulation is implemented using a digital two-loop control strategy. The inner feedback loop is based on the discrete-time sliding-mode current control (DSMCC) strategy, and for the outer feedback loop, a proportional-integral (PI) control is employed. Both digital control loops and the necessary transition mode strategy are implemented using a digital signal controller TMS320F28377S. The theoretical analysis has been validated on a 400 V kW prototype and tested through simulation and an EV powertrain system testing.

Highlights

  • This work presents a novel dc-dc bidirectional buck–boost converter between a battery pack and the inverter to regulate the dc-bus in an electric vehicle (EV) powertrain

  • This paper proposed the bidirectional versatile buck–boost converter modified to operate at high voltage

  • The versatile converter has been located between the battery and traction inverter to regulate the dc bus in electric vehicle powertrains

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Summary

Method

A novel bidirectional version of the versatile buck–boost converter is presented to extend its use in electric vehicle applications. This work presents a novel high-voltage bidirectional buck–boost converter with digital control that allows the regulation of the high-voltage DC-bus for EV applications. This new converter has step-up and step-down characteristics in both current directions to extend the EV traction inverter efficiency under a wide range of speeds This converter guarantees a high power conversion efficiency for EV powertrain applications due to silicon carbide (SiC) devices and the design with a low winding-to-winding parasitic capacitance of the coupled inductor. It can operate in boost or buck mode.

Bidirectional Noninverting Coupled-Inductor Buck–Boost Converter
Digital Control for Output Voltage Regulation
Discrete-Time Sliding-Mode Current Control
Digital Proportional-Integral Voltage Control
Simulation and Experimental Results
System Startup
Small-Signal Response to Output Voltage Reference Variation ig
Large-Signal Response to Output Voltage Reference Variation
Experiments with an EV Powertrain System Emulation
Conclusions

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