Abstract
A single universal robotic gripper with the capacity to fulfill a wide variety of gripping and grasping tasks has always been desirable. A three-dimensional (3D) printed modular soft gripper with highly conformal soft fingers that are composed of positive pressure soft pneumatic actuators along with a mechanical metamaterial was developed. The fingers of the soft gripper along with the mechanical metamaterial, which integrates a soft auxetic structure and compliant ribs, was 3D printed in a single step, without requiring support material and postprocessing, using a low-cost and open-source fused deposition modeling (FDM) 3D printer that employs a commercially available thermoplastic poly (urethane) (TPU). The soft fingers of the gripper were optimized using finite element modeling (FEM). The FE simulations accurately predicted the behavior and performance of the fingers in terms of deformation and tip force. Also, FEM was used to predict the contact behavior of the mechanical metamaterial to prove that it highly decreases the contact pressure by increasing the contact area between the soft fingers and the grasped objects and thus proving its effectiveness in enhancing the grasping performance of the gripper. The contact pressure can be decreased by up to 8.5 times with the implementation of the mechanical metamaterial. The configuration of the highly conformal gripper can be easily modulated by changing the number of fingers attached to its base to tailor it for specific manipulation tasks. Two-dimensional (2D) and 3D grasping experiments were conducted to assess the grasping performance of the soft modular gripper and to prove that the inclusion of the metamaterial increases its conformability and reduces the out-of-plane deformations of the soft monolithic fingers upon grasping different objects and consequently, resulting in the gripper in three different configurations including two, three and four-finger configurations successfully grasping a wide variety of objects.
Highlights
Low elastic moduli materials and smart structures that are inspired by nature empower soft robots to perform tasks by mechanically adapting their bodies to dynamic environments by undergoing extremely large deformations without any sign of material or structural failures due to their inherent softness
We present 3D printed modular soft pneumatic gripper with integrated mechanical metamaterial for conformal grasping (Figure 1) which was 3D printed from a commercially available thermoplastic poly (TPU) (Tawk et al, 2020)
We have developed a 3D printed modular soft pneumatic gripper integrated with mechanical metamaterials for conformal grasping
Summary
Low elastic moduli materials and smart structures that are inspired by nature empower soft robots to perform tasks by mechanically adapting their bodies to dynamic environments by undergoing extremely large deformations without any sign of material or structural failures due to their inherent softness. Soft robots are characterized by their adaptability, conformability, agility, and durability (Whitesides, 2018) compared to their conventional rigid and stiff counterparts (Alici, 2018). Traditional grippers are made of stiff materials and rigid components that make them unsuitable to operate safely alongside humans and in unstructured and dynamic environments. Multiple sensors are required along with complex control algorithms, to ensure that a sufficient but not excessive grasping force is applied without damaging the objects being handled (Pham and Yeo, 1991). This being said, grasping delicate objects in dynamic environments using conventional grippers requires complex control methods with reliable sensory feedback to minimize the possibility of damaging the objects being handled
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