Abstract

Most of the phase change materials (PCMs) have been limited to use as functional additions or sealed in containers, and extra auxiliary equipment or supporting matrix is needed. The emergence of 3D printing technique has dramatically advanced the developments of materials and simplified production processes. This study focuses on a novel strategy to model thermal energy storage crystalline gels with three-dimensional architecture directly from liquid resin without supporting materials through light-induced polymerization 3D printing technique. A mask-projection stereolithography printer was used to measure the 3D printing test, and the printable characters of crystalline thermal energy storage P(SA-DMAA) gels with different molar ratios were evaluated. For the P(SA-DMMA) gels with a small fraction of SA, the 3D fabrication was realized with higher printing precision both on milli- and micro- meter scales. As a comparison of 3D printed samples, P(SA-DMAA) gels made by other two methods, post-UV curing treatment after 3D printing and UV curing using conventional mold, were prepared. The 3D printed P(SA-DMAA) gels shown high crystallinity. Post-UV curing treatment was beneficial to full curing of 3D printed gels, but did not lead to the further improvement of the crystal structure to get higher crystallinity. The P(SA-DMAA) crystalline gel having the highest energy storage enthalpy was developed, which reached 69.6 J·g−1. Its good thermoregulation property in the temperature range from 25 to 40 °C was proved. The P(SA-DMAA) gels are feasible for practical applications as one kind of 3D printing material with thermal energy storage and thermoregulation functionality.

Highlights

  • Energy is the foundation of all creatures on the planet and essential for the development and evolution of mankind

  • P(SA-DMAA) gels are feasible for practical applications as one kind of 3D printing material with thermal energy storage and thermoregulation functionality

  • We have developed crystalline gels with high toughness, high flexibility, and functions such as shape memory, humidity regulation, thermal expansion, and thermal energy storage, etc. [21,22,23,24,25]

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Summary

Introduction

Energy is the foundation of all creatures on the planet and essential for the development and evolution of mankind. Polymers 2018, 10, 1117 materials (PCMs) are considered to be among the most reliable latent heat storage and thermoregulation materials, which work by absorbing or releasing the enthalpy of phase changes in certain temperature ranges. We designed a bulk photo-polymerization reaction system and combined it with 3D printing technique to synthesize and fabricate the energy storage crystalline gels at the same time on a 3D printer. The vinyl group has reactivity to form a polymer with the aid of photo initiators, while the long alkane chain promises the high crystallinity providing the thermal energy storage capacity [24]. The crosslinker MBAA has two vinyl groups to conduct the radical reaction and to form crosslinking point between polymer chains to build up the three-dimensional mesh structure of gel.

Synthesis
Materials
Design
Infrared Thermography
Printing Performance of Thermal Energy Storage Crystalline Gels
Chemical Composition and Structure
Crystalline Structure and Behavior
Energy
Under all
Differential
11. Aplotted buffer zone and the
Conclusions
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