Abstract

In this work, biopolymer based sol-gel was synthesized by doping 3-mercaptopropanoic acid (MPA) with chitosan and a hybrid of 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetraethoxysilane (TEOS). Prepared MPA/hybrid-doped chitosan was applied toa copper (Cu) metal surface by the self-assembly technique to protect the Cu metal from corrosion in a 3.5% NaCl solution. The structure, mechanism and morphology of the modified electrodes were examined using Fourier transform infra-red (FT-IR) spectroscopy, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX), and atomic force microscopy (AFM). The decrease in surface roughness for Hy/chitosan/MPA-coated Cu indicates the formation of a dense layer on Cu metal confirmed by AFM. The corrosion protection evaluation of sol-gel coated electrodes was analyzed using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization studies (PDS) in a 3.5% NaCl medium. The MPA/hybrid-doped chitosan sol-gel coated Cu metal showed the greatest resistance to corrosionthanother sol-gel modified electrodes. The MPA-doped-chitosan/Hy sol-gel coating protected the Cu metal by an anodic dissolution process and improved its corrosion protection to 99.9%.

Highlights

  • Copper (Cu) and its alloys exhibit virtuous electrical, mechanical, and antifouling properties, corrosion resistance, excellent thermal, and electrical conductivity and play a vital role in thermal coolant systems and electronics industries [1,2,3]

  • Physical vapor deposition (PVD), chemical vapor deposition (CVD), plasma spraying, electrodeposition, and sol-gel coatings are the various coating strategies applied to the corrosion protection of the Cu metal [8]

  • The results showed an inhibition efficiency of 99.9% by using a sol-gel coating of 3-mercaptopropanoic acid (MPA), 3-glycidoxypropyltrimethoxysilane (GPTMS), and tetraethoxysilane (TEOS) hybrid chitosan biopolymer.The results show promisethat this may be extended for the Cu metal used in the environment

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Summary

Introduction

Copper (Cu) and its alloys exhibit virtuous electrical, mechanical, and antifouling properties, corrosion resistance, excellent thermal, and electrical conductivity and play a vital role in thermal coolant systems and electronics industries [1,2,3]. Balaji et al have studied hybrid zirconium and nanoTiO2 doped coating with water soluble chitosan biopolymer as a corrosion inhibitor to protect Al metals [15,16].

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