Abstract

Modernising the way upper-limb prosthetic sockets are made has seen limited progress. The casting techniques that are employed in clinics today resemble those developed over 50 years ago and there is still a heavy reliance on manual labour. Modern manufacturing methods such as 3D scanning and printing are often presented as ready-to-use solutions for producing low-cost functional devices, with public perceptions being largely shaped by the superficial media representation and advertising. The promise is that modern socket manufacturing methods can improve patient satisfaction, decrease manufacturing times and reduce the workload in the clinic. However, the perception in the clinical community is that total conversion to digital methods in a clinical environment is not straightforward. Anecdotally, there is currently a disconnect between those developing technology to produce prosthetic devices and the actual needs of clinicians and people with limb difference. In this paper, we demonstrate strengths and drawbacks of a fully digitised, low-cost trans-radial diagnostic socket making process, informed by clinical principles. We present volunteer feedback on the digitally created sockets and provide expert commentary on the use of digital tools in upper-limb socket manufacturing. We show that it is possible to utilise 3D scanning and printing, but only if the process is informed by expert knowledge. We bring examples to demonstrate how and why the process may go wrong. Finally, we provide discussion on why progress in modernising the manufacturing of upper-limb sockets has been slow yet it is still too early to rule out digital methods.

Highlights

  • M EDIA reports have contributed to misconceptions about the role of digital technology such as 3D printing in the manufacture of upper-limb prosthetics [1], and propagated the perception that modern technology can replace traditional techniques in clinics

  • We first report on the cost and time investment required to manufacture the sockets with digital methods

  • Our results confirmed that modern technology is vulnerable to the same problems as traditional socket manufacturing when used without expert operation

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Summary

Introduction

M EDIA reports have contributed to misconceptions about the role of digital technology such as 3D printing in the manufacture of upper-limb prosthetics [1], and propagated the perception that modern technology can replace traditional techniques in clinics. It is known within the clinical community that this is far from reality. Limited elements of digital manufacturing were introduced to clinics over thirty years ago [2]. Some clinics have adopted a semi-digital workflow [3], yet a reliable fully digitised method is yet to materialise in upper-limb socket manufacturing

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