Abstract

The purpose of the current investigation was two-fold: (i) to describe the development of 3D printed prostheses using antibacterial filaments and (ii) to verify the antibacterial properties of the 3D printed prostheses. Three-dimensional printed finger prostheses were manufactured using PLACTIVETM antibacterial 3D printing filaments. Two adults with left index finger amputations at the proximal phalanx were fitted with a customized 3D printed finger prosthesis manufactured with an antibacterial filament. The manual gross dexterity was assessed during the Box and Block Test. Patient satisfaction was assessed using the Quebec User Evaluation of Satisfaction with assistive Technology (QUEST 2.0). Bacterial analysis of the 3D printed prostheses was performed by two independent laboratories against Staphylococcus aureus and Escherichia coli (ISO 22196). Two customized 3D printed partial finger prostheses were manufactured using a 3D printed antibacterial filament. The bacterial analysis showed that PLACTIVETM with 1% antibacterial nanoparticles additives was up to 99.99% effective against Staphylococcus aureus and Escherichia coli. The manual gross dexterity assessed was improved after using the 3D printed partial finger prosthesis. The research subjects indicated that they were “quite satisfied” to “very satisfied” with the 3D printed partial finger prosthesis. The present investigation showed that the antibacterial 3D printed filament can be used for the development of functional and effective antibacterial finger prostheses.

Highlights

  • By the year 2050, an estimated 3.6 million persons will be living with amputations within the United States [1]

  • The present investigation showed that the antibacterial 3D printed filament can be used for the development of functional and effective antibacterial finger prostheses

  • The main findings of the current investigation were that the antibacterial 3D printed filament, PLACTIVETM, can be effectively used for the development of functional 3D printed finger prostheses

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Summary

Introduction

By the year 2050, an estimated 3.6 million persons will be living with amputations within the United States [1]. Fitting a patient with a prosthesis within 4 weeks after amputation will increase the likelihood of acceptance of the device [5]. This time is known as the ‘golden period’ of upper extremity prosthetic rehabilitation and may be the most vital factor in a patient’s acceptance of the prosthesis [6]. During this period, contractures, muscle atrophy, and infections are common risk factors that can affect prosthesis use and overall function.

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