Abstract

Recent experiments have shown interactions between the cavitation and fluid vortex formation in a hydrodynamic torque converter. This study aimed to clarify the unsteady cavitation trigger mechanism and flow-induced vibration caused by turbulence–cavitation interactions. The mass transfer cavitation model and modified Reynolds-averaged Navier–Stokes k–ω model were used with a local density correction for turbulent eddy viscosity to investigate the cavitation structure in a hydrodynamic torque converter under various operating conditions. The model results were then validated against test data. The multi-block structured gridding technique was used to develop an orthogonally structured grid of a three-dimensional full-flow passage as an alternative analysis method for the cavitation flow. The results indicated that the re-entrant jet is the main cause of the shedding cavitation and breaking O-type cavitation. The re-entrant jet is driven by the reverse pressure gradient to move upstream towards the stator nose, and it lifts and splits the attached cavitation, which periodically induces shedding cavitation. When the cavitation was considered, the prediction error of the capacity constant was reduced from 13.23% to <5%. This work provides an insight into the cavitation–vortex interactions in a hydrodynamic torque converter, which can be used to improve the prediction accuracy of the hydrodynamic performance.

Highlights

  • A hydrodynamic torque converter typically comprises three elements: a turbine driving the transmission, a pump driven by an engine, and a stator mounted on an overrunning clutch between the pump and turbine [1,2,3]

  • The cavitation behavior inside the torque converter calculated by the author through computational fluid dynamics (CFD) can provide a reference for the research of turbomachine cavitation, and more accurate cavitation prediction needs to be verified by experiments

  • The transient turbulent and cavitation flow in a hydrodynamic converter calculated by the author through CFD can provide a reference for the research of turbomachine cavitation, and more accurate cavitation prediction needs to be verified by experiments

Read more

Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Previous research mainly employed a periodic steady-state single-flow passage or a series of experimental tests to predict the cavitation flow field of a hydrodynamic torque converter. The strong interaction between the blades and flow field means that the cavitation in a hydrodynamic torque converter cannot be in a stable state, and the cavitation bubbles must exhibit dynamic behavior. The relationship between this dynamic behavior and torque is not well recognized. This study focused on the evolution of transient cavitation in the torque converter and the flow-induced vibration caused by cavitation–turbulence interaction. The findings of this study may help in developing an effective cavitation suppression method for a turbomachine user

Methodology
Turbulence Model
Cavitation Model
Simulation Setup
Structural
Predicted
Validation of the CFD Model
Unsteady
Cavitation
Pressure
11. Stator blade loadload distributions with cavitation and non-cavitation
Mass Flow Rate
Spectral Analysis of the Stator and Turbine Torque
Normal Velocity Distribution at the Stator Surface with the Two CFD Models
Effect
Conclusions
Findings
Methods
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call