1D modeling of methanation reactor with circulation (MeRCi) for assessment of reaction characteristics

Abstract

For a power-to-gas (PtG) system, methanation has attracted attention to synthesize methane from carbon dioxide and hydrogen. There is a problem that heat generated by the reaction causes thermal degradation of the catalyst. Then, we have proposed a methanation reactor with circulation (MeRCi), where the temperature of the catalyst bed is controlled by recycling a part of the product gas. In this study, a one-dimensional model of the MeRCi was developed, and the methanation process was numerically simulated for assessment of reaction characteristics. The catalyst amount, the recycle ratio, and the catalyst bed length were changed. For comparison, the simulation of a straight-tube fixed-bed reactor was also simulated. Based on the gas temperature distribution of the straight-tube reactor, the simulation results show a good agreement with the experimental data, and the validity of our numerical model was confirmed. Even for the higher recycle ratio, the methane conversion rate at the reactor outlet does not change much, showing the high conversion rate within the simulation conditions. The increase of the catalyst packing density as well as the catalyst bed length enlarges the methane conversion rate. By considering the fact that the methane conversion rate is sufficiently high when the catalyst packing density is over 500 kg/m3, the reaction rate must be kept at certain level to keep the high methane conversion rate. As for the catalyst bed length, there is a minimum value at which the methane conversion rate is unexpectedly dropped where unreacted hydrogen and carbon dioxide are retained in the products.