Ανάπτυξη καταλυτικής διεργασίας για την εκλεκτική οξείδωση του CO παρουσία περισσείας H_2

Abstract

The development of efficient catalysts for the selective oxidation of CO in the presence of excess H2 is the goal of intense research effort during the last years, due to the application of this process in removal of CO from H2-rich gas mixtures, which are used as fuel in PEM fuel cells. The catalytic properties of three systems: Au/α-Fe2O3, Pt/γ-Al2O3 και CuO-CeO2, were investigated for the title process of the present thesis. The study was focused mainly on the CuOCeO2 catalysts, which do not contain a noble metal. Parameters of the study were: the preparation method, the metal loading and the activation temperature. The activity, selectivity and stability of catalysts, and also their tolerance in the presence of CO2 and Η2Ο in the feed, were examined. The catalysts were characterized by: a) atomic adsorption spectroscopy, b) N2 adsorption, c) X-ray diffraction, d) electron microscopy, e) thermogravimetry, f) X-ray photoelectron spectroscopy and g) temperature-programmed dynamic tests. Additionally, kinetic studies were performed with selected CuO-CeO2 samples. CuO-CeO2 catalysts were found to be almost ideally selective in temperatures lower than 130οC. Active and selective CuO-CeO2 catalysts were prepared with various techniques, and showed high stability with time on stream and good resistance towards Η2Ο and CO2. Based on the preparation method, the activity ranking of the catalysts was: (sol-gel) > (combustion) > (citrate- hydrothermal) > (coprecipitation) > (impregnation). The best CuO-CeO2 catalyst, prepared with a sol-gel technique, showed ~99% CO conversion, with ~87% selctivity, at 175οC (in the presence of CO2 and Η2Ο). The interaction intensity between copper oxide and ceria was generally found to depend on the activation temperature of the catalysts. At low activation temperatures, the promoting effect of ceria causes enhancement of surface area and creation of additional active sites, probably at the interface of the two phases. On the other hand, the interaction is enhanced at high activation temperatures, resulting in increase of intrinsic activity of active sites. In most of the catalytic samples, copper oxide was well dispersed on the ceria surface. In addition, the presence and stabilization of Cu1+ ions in the catalysts that were prepared with combustion, coprecipitation and sol-gel, and were activated at high temperatures, indicates the presence of strong interaction between copper v oxide and ceria, resulting to the penetration of Cu1+ ions into the first surface layers of ceria. Kinetic models, based on the redox mechanism, can describe the oxidation reactions of CO and Η2, for both pure CuO and CuO-CeO2 catalysts. The interaction between CuO and ceria results in easier reduction of oxidized active sites, compared to pure CuO. The easier reduction of these sites from CO, compared to Η2, is the cause of high selectivity of CuO-CeO2 catalysts. The activity of gold catalysts was found to depend on the surface concentration of Au, implying that well-dipersed gold nanoparticles (size of ~3 nm) are essential for the achievement of high catalytic activity. The best performance was found for the sample with 2.94 wt% Au, which had the highest value of surface concentration of gold. In this case, CO conversion higher than 99% (with 52% selectivity) was obtained at 100οC, under realistic conditions of selective CO oxidation (in the presence of CO2 and Η2Ο). Comparison of the catalytic performance of Au/α-Fe2O3, Pt/γ-Al2O3 and CuO-CeO2 catalysts, showed that the Au/α-Fe2O3 catalyst is superior for the selective oxidation of CO at relatively low operation temperatures (<80oC). At higher temperatures, best results were obtained with the CuO-CeO2 catalysts, which proved to be comparably active, and in any case more selective than the Pt/γ-Al2O3 catalyst. The presence of H2O and CO2 in the reactant mixture caused a significant decrease in the catalytic activity of Au/α-Fe2O3 and CuO-CeO2 catalysts, but didn’t affect, at least negatively, the activity of Pt/γ-Al2O3. With the exception of Au/α-Fe2O3, the CuO-CeO2 and Pt/γ-Al2O3 catalysts exhibited a stable catalytic performance for at least 7-8 days under realistic reaction conditions.