Abstract

The helicopter main rotor blade is the basic product that determines the reliability and service life of the helicopter as a whole. The problem of predicting and ensuring the specified blade life is an urgent problem considered at the stage of its design. To determine the fatigue life of the blade it is necessary to know the characteristics of the stress-strain state. A method has been developed for determining the characteristics of the stress-strain state of the spar of the regular part of the rotor blade of a helicopter using the ANSYS system. Application of numerical methods of stress-strain state characteristics calculation allows to reduce considerably time and cost of blade design. The calculation results of regular part of the Mi-8 main rotor blade at the hover mode when it is loaded by aerodynamic and inertial load from the rotation, as well as the force of its own weight are presented in the work. Using the ANSYS system, a finite-element model of the regular part of the blade, consisting of a set of beam elements of variable cross-section, was developed, the calculation was carried out taking into account the geometric nonlinearity of the structure behavior and the analysis of the obtained results. To describe the response of materials to external influences, an elastically deformable isotropic body model is used with assignment of the appropriate elastic constants of the material. Analysis of calculation results includes determination of reactions at attachment points, values of maximum displacements of structural elements and stresses in weak sections. Diagrams of internal force factors (axial and shear forces and bending moment) along the blade span are plotted. With the help of these diagrams weak sections are determined and values of axial force and bending moment in these sections are calculated. Axial force reaches its maximum value Nx = 333689 N in the section along the axis of rib № 1. In this section, the bending moment reaches a maximum value of Mymax = 3078.3 N×m. At cross section r = 0.73 between axes of ribs No. 13 and No. 14, where shear force equals to zero, value of bending moment My = -1147,5 N×m. Thus, regular part of the blade is in combined stressed state - bending with tension. Static strength of the blade has been estimated using safety factor. To estimate a static strength equivalent von Mises stresses were considered as the maximum stresses. Safety factor of static strength of regular part of the blade in the weak section was 1,7. To estimate fatigue strength, distribution of the first principal stresses in the load-carrying elements was analyzed in terms of typical stress concentrators. The maximum level of the principal stresses in the considered sections was s1 = 138 MPa, which indicates that the blade material operates in the range of high cycle fatigue.

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