Abstract
Spark plasma sintering (SPS) of plasma-chemical nanopowders tungsten carbide with a high oxygen content are studied. The results show that the nanopowder WC shrinkages during SPS is limited by grain boundary diffusion with abnormally low activation energies. It is established that the decrease in the activation energy can be caused by the influence of oxygen on the diffusion permeability of the tungsten carbide grain boundaries at the stage of intense compaction, as well as by abnormal grain growth at the stage of high-temperature sintering. The SPS kinetics of WC-W2C-WO3-W nanopowder compositions at the stage of intense compaction is controlled by the rate of oxide particle sintering with their simultaneous transformation into W2C particles, and then, by the plastic flow of W2C particles in the presence of W particles at the stage of high-temperature sintering. Using the SPS method, we obtained ceramics with a high density (98-99%), ultrafine-grained structure (the average grain size is less than 0.3 mm), having an increased hardness HV = 30.5 GPa with a Palmquist crack resistance of ~6.5 MPa·m1/2.
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