Abstract

This paper proposes a method to predict chatter vibration generated in milling processes and to enhance m achining quality and surface finish. Chatter vibration is a common problem in the milling of thin walls and floors. It causes a poor surface finish, or even marks, to appear on the final machined surface. Therefore, an effective method is necessary to predict chatter vibration in machine tools. In this investigation, chatter vibration is measured by an accelerometer, microphone, and Acoustic Emission (AE) sensor in a machining operation. Based on the results of the experiment, a microphone can be applied for the prediction of chatter vibration in milling processes.Received 8 May 2014Revised 20 June 2014Accepted 24 June 2014

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