Разработка технологии наплавки ленточным электродом цилиндрических изделий под углом к образующей

Abstract

The use of the strip electrode when surfacing is made along a variable path leads to a change in the melting process and the formation of a weld bead, due to the absence, in contrast to the wire electrode, of the axial symmetry of the strip cross section. In the layered surfacing of mill rolls with the rollers being at an angle to the generatrix, there may be such defects as undercuts and slagging along the edges of the seam, that worsen the quality and performance of the wear resistant layer. According to the results of the metallographic analysis of the sections, it has been established that these defects in the seam at the cross-over of the rolls during the layer-by-layer surfacing are not remelted by the arc and it leads to slag inclusions in the zone. There is an asymmetry in the formation of the weld pool, which is associated with the peculiarities of the liquid metal flow during its melting. Thus, a decrease in the minimum deviation angle of the strip electrode location with respect to the deposition rate vector leads to a decrease in the crack resistance of the working surface. Investigations of the weld bead formation during deposition by a strip electrode as a function of the angle of the strip rotation with respect to the deposition rate vector have been performed. The influence of the change in the angle of rotation of the strip electrode on the uniformity of the fusion line with the parent metal formation was studied. The allowable range of strip angle values has been determined, which ensures the quality and operability of the wear-resistant layer, as well as the absence of formation defects. Analysis of the wear characteristics and fracture toughness of the deposited layer showed that a change in the location of the strip electrode makes it possible to increase the fracture toughness of the welded layer with high quality of its formation and practically unchanged wear resistance